Different types of Materials used in mechanical engineering and their properties

Guru

Introduction

Mechanical engineering is a diverse and dynamic field that relies on a wide range of materials to design and construct innovative solutions for real-world challenges. These materials serve as the building blocks for everything from aerospace components to consumer products. In this blog, we will explore the essential materials used in mechanical engineering, their properties, applications, and the pivotal role they play in shaping the modern world.

The engineering materials are widely used for the manufacture of machines and structures. The materials may be metals, non-metals, plastics and composites. It is desirable to understand the behaviour of these materials for a useful application. In this section, we shall study only cast irons, steels and their alloys.

Classification of engineering materials

Explore the world of mechanical engineering materials and revolutionize your designs.

The engineering materials may be broadly classified into two groups:

  1. Metallic materials
  2. Non-metallic materials

The metallic materials may be further split into (a) ferrous materials, and (b) non-ferrous materials.
Non-metallic materials include plastics, rubber, leather, carbon, wood, glass, etc.Below there is a few categories of materials which is used in mechanical engineering.

Ferrous materials consist mainly of iron with small addition of other materials. Steels contain carbon upto 2 %. Non-ferrous materials contain very little or no iron. These materials include Aluminium. Magnesium, Copper, Zinc, Tin, Lead, Nickel, Titanium and so on and their alloys.

1. Metals

Metals are some of the most commonly used materials in mechanical engineering due to their versatility, strength, and durability. Various types of metals find applications in different engineering fields:
  • Steel: Known for its strength and flexibility, steel is widely used in the construction field as well as automobile industry also aviation sector. Steel can also be made into suitable material for different applications by alloying it with various elements.
  • Aluminum: Aluminum is durable, weighs little and has good heat conductive properties as well electricity. It is very popular in aerospace, automotive and packaging industries.
  • Copper: Copper is the perfect material for electrical wiring and components due to its high level of both electrically conductivity, as well as thermally. It is also found in heat exchangers and plumbing.
  • Titanium: Titanium is renowned for its unparalleled strength-to-weight ratio and can be found in aerospace, medical implants, as well as sporting goods. Its corrosion protection is also a strength in marine use.

2. Polymers

Polymers are lightweight, cost-effective, and offer excellent design flexibility, making them indispensable in mechanical engineering:

  • Plastics: Plastics find applications in a plethora of areas ranging from simple consumer goods to automotive components. There are different types of them, which differ in their characteristics.
  • Composites: Composite materials have a high strength-to-weight ratio, including carbon fiber reinforced polymers (CFRP). They are widely applied in the aerospace, automotive and sporting goods industries.
  • Elastomers: Elasticity and damping properties of rubber-like materials, natural or synthetic as well. Applications include tires, seals and shock absorbers.

3. Ceramics

Ceramics are known for their hardness, thermal resistance, and electrical insulating properties. They find applications in mechanical engineering for various purposes:

  • Alumina: Alumina ceramics are often used as insulators, cutting tools, and wear-resistant components in harsh environments.
  • Zirconia: Zirconia ceramics have high strength and excellent wear resistance. They are used in medical implants, bearings, and cutting tools.

4. Composites

Composite materials combine the strengths of multiple components to create a material with enhanced properties. They have a wide range of applications in engineering:
  • Fiber-Reinforced Composites: These materials use fibers (such as carbon or glass) embedded in a matrix (often a polymer) to provide high strength and lightweight properties. They are used in aerospace, automotive, and sporting goods.
  • Metal Matrix Composites: These composites combine metal matrices with reinforcing materials like silicon carbide, offering improved strength, heat resistance, and wear resistance for applications like brakes and heat sinks.

Properties of engineering materials

Material selection is based upon properties. The designer must decide the properties required of a material for a part under design and then weigh the properties of candidate materials. The major properties to be considered in material selection are shown in below Figure and may be listed as given below:
Unlock the potential of engineering materials with a comprehensive guide to their properties.

Chemical Properties

  1. Composition-is the elemental or chemical components that make up materials and their relative proportions.
  2. Microstructure- is the structure of a polished and etched metal as revealed by microscope magnifications greater than ten diameters.
  3. Crystal Structure-is the ordered, repeating arrangement of atoms or molecules in a material.
  4. Corrosion Resistance-is the ability of a material to resist deterioration by chemical or electrochemical reaction with its environment.

Physical Properties

  1. Melting Point- at which a material liquefies on heating or solidifies on cooling.
  2. Density-is the mass of a material per unit volume.
  3. Specific Gravity-is the ratio of the mass or weight of a solid or a liquid to the mass or weight of an equal volume of water.
  4. Curie Point-is the temperature at which ferromagnetic materials can no longer be magnetized by outside forces.
  5. Refractive index-is the ratio of the velocity of light in vacuum to its velocity in another material.
  6. Thermal Conductivity-is the rate of heat flow in a homogeneous material under steady-state conditions, per unit area, per unit temperature gradient in a direction perpendicular to area. 
  7. Thermal Expansion-is the rate at which a material elongates when heated. The rate is expressed as a unit increase in length per unit rise in temperature within a specified temperature range.
  8. Heat Distortion Temperature-is the temperature at which a polymer under a specified load shows a specified amount of deflection. 
  9. Water Absorption-is the amount of weight gain expressed as a percentage experienced in a polymer after immersion in water for a specified length of time under controlled environment.
  10. Dielectric Strength-is the highest potential difference that an insulating material of given thickness can withstand for a specified time without occurrence of electrical breakdown through its bulk.
  11. Electrical Resistivity-is the electrical resistance of a material per unit length and crosssection area or per unit length and unit weight.
  12. Specific Heat-is the ratio of the amount of heat required to raise the temperature of a unit mass of a substance by one degree Celsius (1°C) to the heat required to raise the same mass of water by 1°C.
  13. Poisson’s Ratio-is the absolute value of the ratio of the lateral or transverse strain to the longitudinal strain.
  14. Colour-is the property of light by which an observer may distinguish between two structure free patches of light of the same size and shape.

Mechanical Properties

  1. Tensile (Ultimate) Strength-is the ratio of maximum load to original area of cross-section.
  2. Yield Strength-is the stress at which a material exhibits a specified deviation from proportionality of stress and strain. 
  3. Compressive Strength-is the maximum compressive stress based upon original area that a material is capable of withstanding.
  4. Modulus of Elasticity-is the ratio of stress to strain in a material within the elastic limit.
  5. Flexural Strength-The outer fibre stress developed when a material is loaded as a simply supported beam and deflected to a certain value of strain.
  6. Shear Strength-is the stress required to produce fracture in the plane of the cross-section of a material.
  7. Percentage Elongation-is the increase in gauge length measured after the specimen fractures within the gauge length expressed as a percentage of the original length.
  8. Percentage Reduction in Area-the difference, expressed as a percentage of original area, between the original area of cross-section of a tensile test specimen and the minimum area of cross-section measured after fracture.
  9. Hardness-is the resistance of a material to plastic deformation, abrasion, scratching or indentation.
  10. Impact Strength-is the amount of energy required to fracture a given volume of material.
  11. Endurance Limit-is the maximum stress below which a material can theoretically endure an infinite number of stress cycles.
  12. Creep-is the continuous flow of a material under constant temperature and stress.
  13. Creep Strength-is the constant nominal stress that will cause a specified quantity of creep in a given time at constant temperature.
  14. Stress Rupture Strength-is the nominal stress at fracture in a tension test at constant load and constant temperature.
  15. Mechanical properties are of foremost important in selecting materials for structural machine components. The properties needed for serviceability are listed in Figure 1
Discover the strength and durability of engineering materials with our comprehensive guide on mechanical properties.

 

Figure 1

Dimensional properties

  1. Roughness-is the relatively finely spaced surface irregularities, the height, width and direction of which establish a definite surface pattern.
  2. Waviness-is a wavelike variation from a perfect surface; generally much wider in spacing and higher in amplitude than surface roughness.
  3. Lay-is the direction of a predominating surface pattern, usually after a machine operation.
  4. Camber-is the maximum deviation from edge straightness. 
  5. Microtopography-is the microscopic characteristics that describe a surface.

Technological Properties

  1. Machinability-is the property of a material to be easily machined.
  2. Weldability-is the capability of a material on account of which it can be easily welded.
  3. Castability-is the property of a material due to which its castings can be easily made.
  4. Malleability-is the property of a material due to which it can be easily rolled into sheets.
  5. Forgibility-is the easeness due to which forgings can be easily made out of the material.
  6. Bendability-is the property due to which the material can be easily bent.
  7. Ductility-is the property of a material due to which it can be easily drawn into wires.
  8. Hardenability-is the property of a material to be easily hardened.

Conclusion

Materials are the foundation of mechanical engineering, and the choice of the right material is critical to the success of any project. Understanding the properties and applications of various materials is essential for mechanical engineers. As technology continues to advance, new materials and innovative combinations will drive further progress in the field, shaping the future of mechanical engineering and contributing to advancements in numerous industries and applications.
Share

Leave a Reply